Advanced Optical Inspection System (AOI):
V510i Optimus 3D
Description
A state-of-art solution for SMT line, equipped with powerful 3D inspection capabilities.
Benefits
AI-based Smart Programming
Automated programming helps in eliminating human skills dependency & improving programming speed
Real 3D Measurement
Projectors are installed in the 3D module to illuminate the fringe pattern lighting from 4 ways direction to minimize occlusion appear in the 3D height map.
Extensive Algorithmn Coverage
A braod range of unique 3D AOI algorithm inspection coverages including Gold finger, Coordinate Measurement & Surface Defects Detection, etc.
Improved Inspection Buyoff Results
With ViTrox Verification Tool Solution (VVTS), the system inspection results will be verified as second gate to ensure its correctness
Inspection Criteria
Specification
| Model Type | V510i Optimus 3D |
| Inspection Coverage | Missing, Offset, Skewed, Polarity, Billboard, Tombstone, Lifted/Bent Leads, Excess/Insufficient Solder, Overturn, Bridging, Wrong Part (OCV Marking), Pin Through Hole (Solderability & Pin Detection), Package Coplanarity, Lifted Lead (Height Measurement), Foreign Material Detection, Polarity Dimple Measurement |
| System Hardware | |
| Operating System | Windows 10 Pro (64 bit) |
| Camera & FOV Size | 12MP CoaXPress Camera 60×45 mm @ 15um resolution (Default) |
| Optical Resolution | Default: 15um telecentric lens Option*: 13um telecentric lens Option*: 8um telecentric lens |
| Inspection Speed | 12MP @ 15um resolution: 45-60cm2/sec |
| 3D Technologies | Phase Shift Profilometry’s (PSP) Methodology with 4-ways projectors |
| Lighting Module | Concurrent Lighting Module |
| X-Y Gantry System | Gantry Robot Systems with Linear Motor and Optical Linear Encoders |
| Conveyor Width Adjustment |
Auto Width Adjustment Bottom-Up Clamping In-line SMEMA |
| PCB Dimension | Optimus 3D Single Lane (SL) | Optimus 3D Flexi Dual Lane (FDL) |
| Min. PCB Size (L x W) |
50mm x 50mm (2” x 2”) | 50mm x 50mm (2” x 2”) |
| Max. PCB Size (L x W) |
510mm x 510mm (20” x 20”) | DL Equal: 510mm x 250mm (20” x 9.8”) SL: 510mm x 420mm (20” x 16.5”) |
| Max. PCB Inspectable Area (L x W) |
510mm x 503mm (20” x 19.8”) |
DL Equal: 510mm x 243mm (20” x 9.5”) SL: 510mm x 413mm (20” x 16.2”) |
| PCB Thickness | 0.5mm – 4mm (0.02” x 0.16”) | 0.5mm – 4mm (0.02” x 0.16”) |
| Max. PCB Weight | 3kg | 3kg |
| PCB Clearence | Top PCB: 50mm Bottom PCB: 70mm Edge of PCB: 3.5mm |
Top PCB: 50mm Bottom PCB: 70mm Edge of PCB: 3.5mm |
| PCB Transport Height | 875mm – 965mm | 875mm – 965mm |
| PCB Temperature | Ambient operating temperature is ~5⁰C to 40⁰C, Max. PCB temperature 80⁰C | Ambient operating temperature is ~5⁰C to 40⁰C, Max. PCB temperature 80⁰C |
| Installation Specification | |
| Power Supplies | 100-120 V, 16A/200-240V, 8A Single Phase |
| Air Requirement | N/A |
| System Footprint | 1060mm(W) x 1353mm(D) x 2111mm(H) |
| System Weight | 900kg |
**Specifications are subject to change based on system configuration.